山东冠县统一车轮有限公司是一家以车轮研发,设计,制造,销售及国际贸易为一体的专业化公司. Shandong Guanxian Unified Wheel Co., Ltd. is a professional company integrating wheel research and development, design, manufacturing, sales and international trade.
我司成立于2009年, 深耕车轮行业15年, 下设2个生产厂区, 逐步实现了微卡,皮卡,轻卡,重卡,矿卡,工程车轮等多条自动化生产线建设, 依托IATF16949质量管理体系认证,南美INMETRO认证等国家级高新科技企业,省级专精特新企业.
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Our company was established in 2009 and has been deeply involved in the wheel industry for 15 years. It has 2 production plants and has gradually realized the construction of multiple automated production lines such as micro trucks, pickup trucks, light trucks, heavy trucks, mining trucks, and engineering wheels. It is a national high-tech enterprise and a provincial specialized and new enterprise relying on IATF16949 quality management system certification and South American INMETRO certification.
拥有发明专利4项,实用新型专利20多项, 是优秀的出口企业.产品销往世界50多个国家和地区.客户群体遍布国内外,国内主要客户有一汽解放,二汽东风,北京福田戴姆勒,上汽依维柯红岩,重汽,徐工,三一,比亚迪,宇通,银隆,金龙,中通,中集系企业等;国外客户主要分布在俄罗斯,加拿大,东南亚,中东,南非,拉丁美洲等五十多个国家和地区.
With 4 invention patents and more than 20 utility model patents, it is an excellent export enterprise. Its products are sold to more than 50 countries and regions in the world. The customer base is spread all over China and abroad. The main domestic customers include FAW Jiefang, Second Automobile Dongfeng, Beijing Foton Daimler, SAIC Iveco Hongyan, Sinotruk, XCMG, Sany, BYD, Yutong, Yinlong, King Long, Zhongtong, CIMC and other enterprises; foreign customers are mainly distributed in more than fifty countries and regions such as the Russia, Canada,Southeast Asia, Middle east area, South Africa, Latin American etc.
数字化管理和自动化生产是生产型企业的趋势,统一车轮新工厂的落成投产,完全实现了全流程的智能管理. 定制研发了企业资源计划系统(ERP),生产过程管理系统(MES),客户关系互通系统(CRM),安全和环保在线监测系统(SPMS),设备信息采集和远程控制系统(SCDA),水电气智能管理系统(SEMS),实现了从采购,设计,研发,生产,质控,销售,售后,环保全流程数字化操控. 我司在车轮生产行业中真正实现了所有环节数字化平台操控系统作业流程. Digital management and automated production are the trends of manufacturing enterprises. The completion and commissioning of the new Unified Wheel Factory have fully realized the intelligent management of the entire process. We have customized and developed the enterprise resource planning system (ERP), production process management system (MES), customer relationship management system (CRM), safety and environmental protection online monitoring system (SPMS), equipment information acquisition and remote control system (SCDA), and water, electricity and gas intelligent management system (SEMS), realizing digital control of the entire process from procurement, design, R&D, production, quality control, sales, after-sales, and environmental protection. Our company has truly realized the operation process of the digital platform control system in all links in the wheel production industry.
统一车轮新工厂一期引进国内外自动化轮毂生产线5条,自动化轮辐生产线12条,自动化原料酸洗线1条,全智能喷涂线1条,落成了高标准力学性能实验室,统一车轮自动化,智能化生产设备的投入使用不仅有效提高了生产制造的效率和可靠性,保障了产品的稳定性和一致性,还减少了人工成本和厂内物流成本,实现了日产能5000只. The first phase of the new Unified Wheel factory introduced 5 domestic and foreign automated hub production lines, 12 automated spoke production lines, 1 automated raw material pickling line, and 1 fully intelligent spraying line, and built a high-standard mechanical properties laboratory. The commissioning of Tongyi Wheel's automated and intelligent production equipment not only effectively improved the efficiency and reliability of production and manufacturing, ensured product stability and consistency, but also reduced labor costs and in-plant logistics costs, achieving a daily production capacity of 5,000 units.
2024年下半年统一车轮二期开工建设,以高精度,轻易化车轮生产为目标,将新增日产能6000只. In the second half of 2024, the second phase of Unified Wheel will start construction, aiming at high-precision and simplified wheel production, and will add 6,000 wheels per day.
统一车轮数字化管理系统和智能自动化生产设备的应用使产品制造周期缩短27%,生产效率提高了19%,设备利用率提高了11%,厂区物流周转费用降低了13%,用工数量减少了50%,单只车轮成本降低了5%,同时避免了人为因素的质量问题,保障了产品的可靠性,稳定性和一致性. The application of a unified wheel digital management system and intelligent automated production equipment has shortened the product manufacturing cycle by 27%, increased production efficiency by 19%, increased equipment utilization by 11%, reduced factory logistics turnover costs by 13%, reduced the number of employees by 50%, and reduced the cost of a single wheel by 5%. At the same time, it has avoided quality problems caused by human factors and ensured the reliability, stability and consistency of the products.
全智能激光端径跳检查使每一件产品能控制在1毫米以内, 动平衡全部控制在70克以内. 公司通过配备数控立车和加工中心,使产品的PCD ,CBD等关键数据偏差控制在0.15mm以内,车轮转动更平稳. The fully intelligent laser end diameter jump inspection can control each product within 1 mm, and the dynamic balance is all controlled within 70 grams. The company is equipped with CNC vertical lathes and machining centers to control the deviation of key data such as PCD and CBD of the products within 0.15mm, making the wheels rotate more smoothly.
统一车轮设计的双酸洗+三元磷化+双电压阴极电泳+智能涂装工艺,使产品的耐候性提高了55%,盐雾试验达到了700个小时以上,产品漆面光洁,油亮,达到国际先进生产水平.The double pickling + ternary phosphating + dual-voltage cathode electrophoresis + intelligent painting process of the unified wheel design has improved the weather resistance of the product by 55%. The salt spray test has reached more than 700 hours. The product paint surface is smooth and glossy, reaching the international advanced production level.
统一车轮依托现代化的物流互联网络,工序,设备,生产等数据的精准采集,大数据的自动计算,使全球客户实时监控订单生产情况,真正做的生产厂家与客户的无缝对接.Relying on the modern logistics Internet network, the precise collection of process, equipment, production and other data, and the automatic calculation of big data, Unified Wheel enables global customers to monitor the order production status in real time, truly achieving seamless connection between manufacturers and customers.
统一车轮始终秉承"以质量赢得行业地位,以服务实现合作共赢"的经营理念,不断努力,不断进取,用优质的服务,高质量的产品提高全球客户的满意度.
Unified Wheel has always adhered to the business philosophy of "winning industry status with quality and achieving win-win cooperation with service", and has continuously worked hard and made progress to improve the satisfaction of global customers with high-quality services and high-quality products.